Lyocell vs Nylon
Professional Material Comparison
Lyocell
Lyocell (TENCEL™) - Eucalyptus-Based Fiber
Eco-friendly semi-synthetic fabric derived from wood pulp, renowned for exceptional moisture-wicking, silky softness, and sustainable production
Average Price
$55
Lifespan
10-15 years (as pillowcase fabric)
Nylon
Nylon Fabric (Polyamide)
Durable synthetic fabric cover material known for strength, moisture resistance, and healthcare applications
Average Price
$45
Lifespan
3-7 years
Quick Comparison
| Feature | Lyocell | Nylon |
|---|---|---|
| Support Level | N/A (Cover material only) | N/A (Cover Material Only) |
| Firmness | N/A (Fabric cover material) | N/A (Cover Material Only) |
| Temperature | Excellent cooling - superior moisture management | Cool to Neutral |
| Durability | 10-15 years with proper care | 3-7 years |
| Hypoallergenic | ||
| Avg Price | $55 | $45 |
Physical Properties & Feel
Lyocell
Support Level:
N/A (Cover material only)
Firmness:
N/A (Fabric cover material)
Durability:
10-15 years with proper care
Bounce:
N/A (Fabric)
Contouring:
N/A (Cover material)
Nylon
Support Level:
N/A (Cover Material Only)
Firmness:
N/A (Cover Material Only)
Durability:
3-7 years
Bounce:
N/A (Cover Material Only)
Contouring:
N/A (Cover Material Only)
Temperature Regulation & Breathability
Lyocell
Temperature Rating:
Excellent cooling - superior moisture management
Breathability:
Exceptional breathability due to unique fiber structure and moisture management capabilities. The nanofibril channels within each lyocell fiber create microscopic pathways allowing continuous air circulation while simultaneously absorbing and releasing moisture vapor. Scientific studies confirm lyocell absorbs moisture 50% more efficiently than cotton while wicking it away from skin surface and dispersing into surrounding air. This superior moisture management prevents the buildup of heat and humidity against skin that occurs with cotton and synthetic fabrics. The smooth fiber surface further enhances air permeability compared to cotton's rougher, moisture-holding structure. Independent testing consistently ranks lyocell among the most breathable fabrics available, ideal for hot sleepers and humid climates. The fabric actively supports body's natural thermoregulation by maintaining dry microclimate against skin surface.
Nylon
Temperature Rating:
Cool to Neutral
Breathability:
Limited breathability compared to natural fabrics. Nylon fibers do not absorb moisture effectively, leading to potential heat and sweat retention. Particularly problematic for direct skin contact in warm climates. Some advanced nylon fabrics incorporate ventilation panels or moisture-wicking treatments to improve breathability. Significantly inferior to cotton, linen, or bamboo for temperature regulation. Better suited for protective barrier applications than comfort-focused bedding.
Certifications & Standards
Lyocell
Nylon
Advantages & Disadvantages
Lyocell
Advantages
Disadvantages
Nylon
Advantages
Disadvantages
Expert Recommendation
Both Lyocell and Nylon are excellent pillow materials with distinct advantages. Your optimal choice depends on your individual sleep needs, physical requirements, budget constraints, and personal preferences.
Choose Lyocell if you:
- •Hot sleepers and night sweats
- •Sensitive skin, eczema, and dermatitis
- •Acne-prone skin
- •Allergy sufferers
Choose Nylon if you:
- •Healthcare and institutional settings
- •Allergy sufferers (dust mites and bed bugs)
- •Incontinence or fluid protection needs
- •High-use commercial applications
Ideal Use Cases
Lyocell
Hot sleepers and night sweats - scientifically proven superior moisture-wicking keeps sleepers cool and dry
Sensitive skin, eczema, and dermatitis - clinical studies show reduced redness and itching with lyocell clothing
Acne-prone skin - antibacterial properties prevent bacterial buildup that causes breakouts on pillowcase surface
Allergy sufferers - hypoallergenic properties and moisture control create inhospitable environment for dust mites
Chemical sensitivities - non-toxic, OEKO-TEX certified production free from harmful substances and pesticides
Environmental consciousness - closed-loop sustainable production with minimal water, energy, and chemical use
Those wanting luxury feel on budget timeline - silky softness comparable to expensive silk at more accessible price
People seeking low-maintenance bedding - requires less frequent washing, resists odors, easy machine-washable care
Individuals concerned about hair health - smooth surface reduces friction preventing breakage, tangles, and frizz
Those in humid climates - moisture-wicking prevents dampness and mildew growth in high-humidity environments
Nylon
Healthcare and institutional settings - hospitals, nursing homes, and care facilities requiring sanitizable pillows
Allergy sufferers (dust mites and bed bugs) - tightly woven nylon with sealed seams prevents pest colonization
Incontinence or fluid protection needs - waterproof barrier prevents liquids from reaching pillow fill
High-use commercial applications - hotels, dormitories, and rental properties needing durable covers
Camping and outdoor use - weather-resistant and quick-drying for outdoor conditions
People requiring frequent pillow washing - withstands repeated laundering without deterioration
Hygiene-conscious individuals - easy sanitization and antimicrobial treatment compatibility
Travel pillows - lightweight, compact, and durable for frequent use and transport
Allergen Resistance & Health Concerns
Lyocell
Hypoallergenic:
Allergies:
Lyocell is naturally hypoallergenic and excellent for allergy sufferers. The smooth, non-irritating fiber surface combined with superior moisture management creates inhospitable environment for dust mites and allergens. Clinical studies demonstrate that individuals with atopic dermatitis experience significantly reduced redness and itching when wearing lyocell clothing compared to conventional fabrics. The closed-loop production process avoids harsh chemicals, pesticides, and toxic substances found in conventional cotton processing, reducing chemical sensitivity reactions. When certified OEKO-TEX Standard 100, lyocell contains no harmful substances that could trigger allergic responses. The moisture-wicking properties keep fabric surface dry, preventing the damp conditions where dust mites and mold thrive. However, standard weave lyocell does not provide complete dust mite barrier unless combined with proper allergen-proof pillow protectors underneath.
Dust Mites:
Lyocell provides excellent protection against dust mites through multiple mechanisms. Superior moisture-wicking capability rapidly removes humidity that dust mites require for survival and reproduction—mites cannot thrive in dry environments below 50% relative humidity. The smooth fiber surface with reduced friction accumulates fewer dead skin cells (dust mite food source) compared to rougher cotton textures. Natural antibacterial properties from moisture management create less hospitable conditions for mites and other microorganisms. Studies show moisture control is more effective for dust mite prevention than chemical treatments. However, standard lyocell weave does not provide complete physical barrier against dust mites penetrating through fabric. For maximum protection, use lyocell pillowcases over allergen-proof pillow protectors with pore sizes under 10 microns. Regular washing in warm water (40°C) effectively removes any dust mites and allergens from lyocell fabric.
Chemical Concerns:
Lyocell production is remarkably free of toxic chemicals compared to conventional textile manufacturing. The revolutionary closed-loop process uses N-Methylmorpholine N-oxide (NMMO), a non-toxic organic solvent that is 99.8% recovered and reused—unlike viscose rayon which uses toxic carbon disulfide harmful to workers and environment. The eucalyptus and other wood sources grow naturally without pesticides, herbicides, fertilizers, or irrigation on sustainably managed FSC/PEFC certified plantations. No chemical bleaching required since lyocell emerges naturally white from production process. OEKO-TEX Standard 100 certification ensures finished fabric contains no harmful substances including formaldehyde, heavy metals, pesticides, or carcinogenic dyes. EU Ecolabel certification confirms environmentally responsible production throughout entire lifecycle. No VOC off-gassing or synthetic chemical residues. Ideal for chemical sensitivities and health-conscious consumers.
Nylon
Hypoallergenic:
Allergies:
Generally hypoallergenic when properly constructed with tight weaves and sealed seams. Synthetic nylon fibers naturally resist dust mites, mold, and mildew better than natural materials. However, nylon itself may cause allergic reactions in some sensitive individuals. Antimicrobial treatments applied to nylon can sometimes trigger sensitivities. Not suitable for those allergic to synthetic materials or petroleum-based products. Regular washing essential to prevent allergen accumulation on fabric surface.
Dust Mites:
Tightly woven nylon fabric with inverted and sealed seams provides excellent dust mite barrier when properly constructed. Synthetic fibers offer smooth, non-porous surface preventing mite attachment and colonization. Commonly used in healthcare and allergy-control bedding specifically for dust mite prevention. However, effectiveness depends entirely on construction quality - loose weaves or unsealed seams compromise barrier properties. Regular washing essential as dust mites can colonize surface debris. Studies show nylon sheds less compared to fleece fabrics but still releases microfibers. Superior to cotton or down for dust mite resistance when maintained properly.
Chemical Concerns:
Significant chemical concerns throughout production and lifecycle. Manufacturing involves benzene (known human carcinogen associated with leukemia), cyclohexane, adipic acid, and hexamethylenediamine. Production releases volatile organic compounds (VOCs) and toxic waste into environment. Some nylon pillows contain antimicrobial treatments using silver ions, triclosan, or quaternary ammonium compounds that may have health implications. Look for OEKO-TEX Standard 100 certification ensuring testing for over 1,000 harmful substances including heavy metals, pesticides, phthalates, and formaldehyde. Recycled nylon options reduce virgin material chemical processing. Monomers can off-gas during production posing respiratory hazards to workers.
Care & Maintenance
Lyocell
Washable:
Washing Instructions:
Machine washable in cold to lukewarm water (maximum 30-40°C) using gentle or delicate cycle. Use mild, eco-friendly liquid detergent—preferably eucalyptus-based or wool wash. Fully dilute detergent in water before adding pillowcases to prevent staining. Avoid detergents with Optical Brightening Agents (OBAs) which can weaken and discolor fibers. Wash similar colors together and turn pillowcases inside out to protect outer surface. Maximum spinning speed of 400 RPM to prevent fiber stress. Hand washing ideal for longest lifespan. Wash every 1-2 weeks or as needed.
Drying Instructions:
Air drying strongly recommended for maximum fabric longevity—hang or lay flat in well-ventilated area away from direct sunlight. If air drying, pillowcases may feel slightly stiff; remedy by tumbling in dryer on low heat for 10-12 minutes before hanging to achieve soft finish. If machine drying necessary, use lowest heat setting and remove while still slightly damp to minimize wrinkles. Never use high heat which causes shrinkage and fiber damage. Never wring out—gently press to remove excess water. Ensure completely dry before storage to prevent mildew.
Maintenance Tips:
- •Pre-wash new lyocell pillowcases before first use to remove any manufacturing residues and allow initial 3% shrinkage
- •Wash every 1-2 weeks—lyocell's antibacterial properties mean less frequent washing needed than cotton
- •Never use fabric softeners—coat fibers blocking natural moisture-wicking and breathability capabilities
Nylon
Washable:
Washing Instructions:
Machine washable in warm to hot water (up to 60°C/140°F) - nylon withstands higher temperatures than many fabrics. Use mild to strong detergent depending on application. Healthcare settings may use bleach and harsh disinfectants. Wash every 1-2 weeks for home use, daily for institutional settings. Nylon releases significant microplastic fibers during washing - consider using Guppyfriend bag or similar filter.
Drying Instructions:
Tumble dry on low to medium heat or air dry. Nylon dries quickly due to water-repellent synthetic fibers. Avoid high heat which can damage fibers or cause shrinkage. Air drying recommended to reduce microplastic release. Remove promptly from dryer to minimize wrinkles.
Maintenance Tips:
- •Inspect regularly for tears or compromised seams that could allow pest entry or fluid penetration
- •Use pillow protector underneath decorative cases to extend lifespan and reduce washing frequency
- •Avoid prolonged direct sunlight exposure which degrades nylon fibers through UV damage
Price Range & Value
Lyocell
Low
$27
Average
$55
High
$100
Expected Lifespan:
10-15 years (as pillowcase fabric)
Nylon
Low
$20
Average
$45
High
$80
Expected Lifespan:
3-7 years
Durability & Longevity Factors
Lyocell
Factors Affecting Lifespan:
- •Quality of manufacturing - TENCEL™ branded lyocell from Lenzing typically outlasts generic versions
- •Washing frequency and technique - cold water and gentle cycle significantly extend fabric lifespan
- •Drying method - air drying or low heat tumble dry preserves fibers better than high-heat machine drying
- •Detergent type - mild, eco-friendly liquid detergent without optical brightening agents protects fiber integrity
- •Fabric weight and construction - heavier, tighter weaves generally more durable than lightweight constructions
- •Blend composition - 100% lyocell lasts longer than blends with synthetic or lower-quality fibers
- •Storage conditions - cool, dry storage in breathable containers prevents moisture damage and mildew
- •Use of fabric softeners - avoiding softeners and bleach maintains natural properties and extends lifespan
Nylon
Factors Affecting Lifespan:
- •Fabric quality and denier rating - higher denier (thicker fibers) provides greater durability
- •Washing frequency and method - frequent hot water washing accelerates microfiber breakdown
- •Quality of antimicrobial treatments - some treatments degrade over time reducing protective properties
- •Exposure to sunlight and UV radiation - prolonged UV exposure weakens nylon fibers causing brittleness
- •Type of nylon (nylon 6 vs nylon 6,6) - nylon 6,6 generally more durable and heat-resistant
- •Construction method (woven vs knitted) - tightly woven fabrics last longer than loose knits
- •Usage intensity - healthcare settings with daily laundering wear faster than home use
Environmental Impact & Sustainability
Lyocell
Sustainability:
Lyocell represents one of the most sustainable textile production processes available. The revolutionary closed-loop manufacturing system recovers and reuses 99.8% of the organic solvent (NMMO) and 95% of process water, creating near-zero waste compared to conventional textile production. Lyocell uses 50% less carbon emissions and 50% less water than generic lyocell/modal, and approximately 20 times less water than cotton cultivation. The fiber is derived from FSC-certified or PEFC-certified sustainably managed forest plantations where eucalyptus, birch, beech, and spruce trees grow rapidly without irrigation (only natural rainfall), pesticides, or fertilizers on land unsuitable for food crops. These plantations do not compete with food production and support biodiversity. Eucalyptus trees specifically are highly efficient, yielding four times more fiber per acre than cotton while absorbing significant atmospheric CO2. Lenzing AG has received Platinum status from EcoVadis for three consecutive years for sustainability efforts. The production process is energy-efficient with some facilities recovering energy from bark and byproducts. REFIBRA™ technology further enhances sustainability by incorporating 30% recycled cotton scraps with wood pulp, diverting textile waste from landfills. EU Ecolabel certification confirms minimal environmental impact throughout entire product lifecycle.
Biodegradable:
Manufacturing:
Innovative closed-loop manufacturing process with minimal environmental impact. Wood chips from sustainably harvested trees are dissolved in non-toxic organic solvent (NMMO) in carefully controlled process. The cellulose solution is extruded through fine spinnerets creating smooth round fibers in "dry jet-wet spinning" process. The revolutionary aspect: 99.8% of the solvent and 95% of process water are continuously recovered, filtered, and reused in perpetual cycle, with only 0.2% requiring replacement. No toxic chemicals like carbon disulfide (used in viscose) involved. No chemical bleaching needed since fiber emerges naturally white. Production facilities often use renewable energy sources and recover energy from biomass byproducts. The entire process from wood pulp to finished fiber takes approximately two hours. Manufacturing facilities must meet stringent environmental standards including EU Ecolabel criteria covering resource efficiency, emissions, and chemical management. Look for TENCEL™ brand from Lenzing AG for guaranteed certified sustainable production, or Birla Excel which recovers 90%+ of chemicals. Generic lyocell may have lower environmental standards.
Nylon
Sustainability:
Poor environmental sustainability profile. Nylon production is petroleum-dependent, deriving from non-renewable crude oil through energy-intensive chemical processes. Manufacturing requires double the energy of cotton production, using high temperatures (up to 290°C) and significant fossil fuels. Production of adipic acid for nylon 6,6 releases nitrous oxide (N2O), a greenhouse gas with global warming potential 300 times greater than CO2. Annual nylon production (estimated 60 million tons for nylon-6 alone) responsible for approximately 60 million tons of greenhouse gas emissions. Water usage extensive during cooling processes, often resulting in micropollutant contamination of surrounding water systems. Recycled nylon (ECONYL from fishing nets and fabric waste) reduces virgin material energy use by 59% but still contributes to microplastic pollution.
Biodegradable:
Manufacturing:
Highly polluting manufacturing process with significant environmental and health impacts. Production begins with petroleum extraction, followed by chemical synthesis of monomers (caprolactam for nylon 6, or adipic acid and hexamethylenediamine for nylon 6,6). Polymerization requires extreme heat and pressure using non-renewable energy sources (coal, oil, natural gas). Benzene, a known carcinogen, is essential precursor in cyclohexane production. Workers exposed to toxic chemicals including formaldehyde and various solvents. Wastewater contains unreacted monomers (caprolactam considered polluting and toxic). Takes decades to centuries to decompose in landfills. Microfiber shedding during washing represents major source of marine microplastic pollution - studies show nylon sheds hundreds of thousands of fibers per wash. These microfibers comprise significant portion of ocean plastic pollution, contaminate marine life, and enter human food chain. Recycling infrastructure limited - most nylon pillows end in landfills. Chemical recycling emerging but energy-intensive.